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Old 05-25-2009, 03:28 PM   #11 (permalink)
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Anybody ever drill the back pane of a 75/120 gallon AGA/Aqueon?


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Old 05-25-2009, 04:07 PM   #12 (permalink)
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I saw on youtube a guy made a circle with plumbers potty, the filled in the circle with water as lubricant / coolant. He drilled with a diamond cutting bit. Took like 20 mins, but went through.
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Old 06-30-2009, 11:33 AM   #13 (permalink)
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One thing I have always done, is place a circle of plumbers putty around the hole saw so that you can fill it up with water, thus, cooling the hole saw while you drill. I found it makes it quicker too
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Old 08-26-2009, 09:46 PM   #14 (permalink)
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whats a good way to get rid of the sharp edge left from the drilling?
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Old 08-27-2009, 10:52 AM   #15 (permalink)
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We usually cover up the hole with a bulkhead so we never saw any need to get rid of the sharp edges? If you absolutely must do it though, perhaps you could use some fine sandpaper?


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Old 08-27-2009, 10:56 AM   #16 (permalink)
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Originally Posted by amcarrig View Post
We usually cover up the hole with a bulkhead so we never saw any need to get rid of the sharp edges?
+1. Just slap the bulkhead over it, it will be fine.

Another thing to add, that if you do not have a guide plate (I didn't when I drilled mine), a few pieces of masking or duct tape over your target will make it much easier to get started.


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Old 08-30-2009, 07:03 AM   #17 (permalink)
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I just drilled 4 holes in one of those old school oceanic tanks. That tank had glass thicker than grandmas glasses!!! Took FOREVER!!!! Anyway, +1 on the bulkhead to cover sharp edges.

Also if you need to make a guide plate you can just take a 2"x4" and cut a hole with a wood hole saw that is just a tad larger than your glass cutting bit. Then use that as a guide plate to get the hole started on the glass.
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Old 08-30-2009, 12:10 PM   #18 (permalink)
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Also if you need to make a guide plate you can just take a 2"x4" and cut a hole with a wood hole saw that is just a tad larger than your glass cutting bit. Then use that as a guide plate to get the hole started on the glass.
Nice one.


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Old 09-30-2009, 01:45 PM   #19 (permalink)
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getting ready to do this for a refugium (30L). Ordered drill bit and bulkheads today. Thanks for the info!
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Old 01-26-2010, 08:53 AM   #20 (permalink)
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I found this video that is excellent reference as well.
he shows how to drill later in the video

YouTube - Reef Tank D.I.Y. Sump part 1
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Please help me figure out plumbing - The Greater Victoria Aquaria Society This thread Refback 09-13-2009 10:58 AM
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DIY Links - INDMAS This thread Refback 01-06-2009 07:16 AM

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