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Old 02-28-2012, 06:45 PM   #1
Astrea Snail
 
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Default Grizz's Large DIY LED build

Hi everyone, just thought I would share my LED build with you.

I finally got a chance today to start building the heat sinks for this tank. I have decided to do 2 - 39" x 12" heat sinks both will have 136 LEDs but will have room for more.

Got my main plates of 1/4" aluminum cut & 48 pieces of 1/8" x 1" aluminum flatbars as well.

http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/6fdf3801.jpg
http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/f911a280.jpg

First 5 flatbar fins tacked on:

http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/247d6073.jpg


Now 10:

http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/e1036f9f.jpg


15:

http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/231bf249.jpg

20:

http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/a9ab4266.jpg

And finally the last 3:

http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/20854a32.jpg
http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/88e7e9ee.jpg

As you can see in the 2nd last pic I removed the very first flatbar fin, yes this was planned because I am going to wrap the whole out side of the 1/4" plate with some 1/4" x 2 1/2" flatbars.
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Old 02-28-2012, 06:51 PM   #2
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That is a lot of aluminum which equals a lot of $$$$$$
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Old 02-28-2012, 06:54 PM   #3
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Well sh*t its about time you shared this Greg LOL. Fyi people these LEDs are the bee knees
Now I'm going to go ahead and rate this five stars cause I already know where this is going

Last edited by NanoMano; 02-28-2012 at 07:00 PM.
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Old 02-28-2012, 06:59 PM   #4
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Quote:
Originally Posted by NanoMano View Post
Well sh*t its about time you shared this Greg LOL. Fyi people these LEDs are the bee knees
Just wish the edit button us still on that other site, it would make this alot faster.
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Old 02-28-2012, 07:01 PM   #5
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Quote:
Originally Posted by The Grizz View Post
Just wish the edit button us still on that other site, it would make this alot faster.
I know thats such a pita.
Now I'm going to go ahead and rate this five stars cause I already know where this is going
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Old 02-28-2012, 07:14 PM   #6
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I cut some 2 1/2" stripes out of a small sheet of 1/4" aluminum on my tablesaw, then cut a slot into them for some 1/8" clear acrylic covers.

http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/730fb6ac.jpg
http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/585733bc.jpg
http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/4eb0079b.jpg
http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/d8fee96f.jpg

Added a 1/4" x 2" strip across the front but still have to add something below the slot on each end to hold the acrylic up in the front.

LED side
http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/08273d90.jpg

Fan side
http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/57c27ce7.jpg
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Old 02-28-2012, 07:22 PM   #7
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Added a couple pieces of 1/2" square tube to mount the fans onto the heat sinks. This is not the finished product though, I changed the tubes to go completely front to back then covered what was not being covered by the fan with some 1/4" plate to force the air into all the fins.

http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/f9a36f0e.jpg
http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/dc8a9e30.jpg
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Old 02-28-2012, 07:24 PM   #8
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very cool build,will be following along..
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Old 02-28-2012, 07:27 PM   #9
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Most of the parts & pieces for the LED's

http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/703b6481.jpg
http://i765.photobucket.com/albums/xx291/GRIZZtheWELDER/300%20gal%208%20footer/a2c33030.jpg
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Old 02-28-2012, 07:28 PM   #10
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Quote:
Originally Posted by jkat21 View Post
very cool build,will be following along..
Don't blink you might miss something, this is going to be a pic dump with info.
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